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How to Drill a Clean Hole
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In Solid Wood | In Plywood |
I frequently need to drill a large hole through wood and I don't like the "tear out" around the exit hole. I know it helps to have two pieces of wood together and drill through the first into the second (called using a sacrificial block of wood), but it isn't perfect, and sometimes its very dificult to use a sacrificial block. I came upon this technique while doing counter bores, and will now pass it on to you.
![]() | I measured the location of the two 3/8" holes on the front side and drilled pilot holes completely through the piece. |
![]() | Here you can see the two pilot holes on the back side of the piece. |
![]() | Now, using the pilot holes, I drill a shallow hole (like a counter bore) on the back side with the 3/8" drill bit. |
![]() | Both back side shallow holes drilled. |
![]() | Now from the front side, using the pilot holes, I drill completely through into the shallow holes I drilled on the back, the back side is as clean as the front. Voilla, two perfect holes with no "tear out" around the holes on either side. |
![]() | Closer look at two clean holes in a solid piece of wood. |
![]() | 1/16" pilot hole at center of desired hole. This is 3/167quot; plywood. |
![]() | Bore part way through on one side. |
![]() | Drill completely through from the other side. Now we have a clean hole. |
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Close look at front and back of the hole. |