I was having problems (especially in .40 S&W) with case bulge when seating and crimping in a single step.
It seemed like my sizer step wasn't working correctly, but when I checked the cases after the resize, the case looked allright?
I got a Lee Factory Crimp Die for the .40 S&W, set it up, backed off on the seat/crimp die, and all problems went away.
Now my .40 reloads will shoot in anybody's pistol.
Sometime, when you think youre having sizer problems, its actually case bulge caused by the seat/crimp step.
You do need to keep track of your case length when using the FCD, since case length can control how much crimp is applied. This is more often the problem in rifle cases.
In recent years the four basic jobs done by dies (deprime, resize, charge, seat) has had an addition, that is, the FCD (factory crimp die) should at least be considered in your sequence of dies/operations to perform especially for straight wall automatic pistol cartridges. The factory crimp die is the last step in the loading process and resizes the cartridge a final time as it places a crimp on the case mouth to better hold the bullet. I spot check cartridges using a Wilson case guage for the appropriate caliber to determine if my dies are set correctly, I also check OAL during a run, this way we don't get jams etc. at the range. The factory crimp final resize compensates for the bulge that might have occurred when the bullet was seated. The Lee FCD instructions are unclear so I have put up this page to clarify the FCD's adjustment.